Custom RF Cable Assemblies by RF-Coaxial|High-Frequency Solutions up to 110 GHz

Custom RF cable Assembly-Crimping
Custom RF cable Assembly
TDR Testing of RF coaxial
TDR Testing of RF coaxial

Core Products & Services

PL Series: Ultra-Low Loss Phase-Stable RF Coaxial Assemblies

Key Features

  • Designed for mission-critical applications requiring phase-stable RF assemblies, our PL Series operates up to 110 GHz with VSWR <1.3 and minimal phase drift (<±12°).
  • Customizable with rugged AL/AU armor and connectors (SMA/2.92mm/1.85mm) for defense radar and satellite systems.
  • Ideal for: 5G mmWave base station, phased array radar RF assemblies, and high-frequency test instruments
40-110 GHz 1.0mm Armored Bench Test Cable
40-110 GHz 1.0mm Armored Bench Test Cable

FL Series: Durable Triple-Shielded Coax Assemblies

Key Features

  • Engineered for harsh environments, these custom coaxial cable assemblies feature triple-layer shielding (braid + foil + braid) and withstand 20,000+ flex cycles.
  • Trusted in military communication systems and industrial automation for EMI-resistant signal integrity.
  • Ideal for: Rugged RF assemblies in field-deployable equipment and automated test setups.
High Flex Life Triple-shielding Cable
High Flex Life Triple-shielding Cable

Space-Saving Tight Bend Coax Assemblies

Key Features

  • Replace bulky semi-rigid cables with our compact RF coaxial assemblies, offering a bend radius as low as 8mm for drones and aerospace payloads.
  • Stainless steel braid construction ensures durability in high-density installations.
  • Ideal for: Tight-bend custom coax assemblies in UAVs and compact RF systems.
Tight Bend Triple-shielding Flexible Cable
Tight Bend Triple-shielding Flexible Cable

Ultra-Flexible Stranded Core Assemblies

Key Features

  • Featuring a stranded inner conductor, these ultra-flexible RF assemblies maintain phase stability (±5°@40GHz) even under repeated bending.
  • Optional AU880 armor enhances reliability in dynamic 5G base station and mobile communication deployments.
  • Ideal for: High-flex custom coaxial cable assemblies in phased array antennas.
N Type Super Flexible PUR Armored Test Cable Assembly
N Type Super Flexible PUR Armored Test Cable Assembly

Semi-Flexible Cable Alternatives

Key Features :

  • Cost-effective RF coaxial assemblies up to 67 GHz, outperforming hand-formable cables in loss and flexibility.
  • Available in 047/086/141 sizes for high-density microwave interconnects.
  • Ideal for: 5G backhaul networks requiring low-loss coax assemblies.
Low Loss Flexible Cable Replacing Semi-flexible Cable
Low Loss Flexible Cable Replacing Semi-flexible Cable

Budget-Friendly Low-Loss Assemblies

Key Features

  • Optimized for commercial projects, our economical RF assemblies use LD-PTFE dielectric to balance performance and cost (up to 26.5 GHz).
  • Perfect for broadcast studios and lab environments demanding reliable custom coax assemblies.
  • Ideal for: High-volume RF coaxial cable assembly orders under tight budgets.
Budget-Friendly Low-Loss Assemblies
Budget-Friendly Low-Loss Assemblies

Temperature Phase Stability of RF Cable Assembly

Key Features

  • Eliminate PTFE “knee” effects with our temperature-insensitive RF coaxial assemblies, offering 300ppm phase stability (-40°C to +60°C).
  • Critical for satellite communications and precision test instruments.
  • Ideal for: Aerospace-grade RF assemblies requiring thermal resilience.
Temperature Phase Stability of RF Cable Assembly
Temperature Phase Stability of RF Cable Assembly

 Armored Coaxial Assemblies

Key Features

  • Protect your systems with crush-resistant custom coax assemblies (IP67 waterproof, 20,000+ flex cycles) for military and outdoor use.
  • AL/AU armor options ensure survivability in extreme conditions.
  • Ideal for: Ruggedized RF coaxial cable assemblies in battlefield radar and field test kits.
Armored Coaxial Assemblies
Armored Coaxial Assemblies

Phase-Matched Coaxial Assemblies

Key Features

  • Synchronize multi-channel systems with precision-matched RF assemblies (±1ps delay or ±4°@18 GHz) up to 110 GHz.
  • Custom-tested for phased array radars and multi-beam antenna arrays.
  • Ideal for: Phase-coherent custom coaxial cable assemblies in defense and satellite systems.
Phase Matched Cable Assemblies
Phase Matched Cable Assemblies

Why choose RF-Coaxial as your cable assembly company

Focus on RF Coaxial technology since our foundation,inhouse quality control from cable production to final assembly.our products and service are featured as:

  • Rapid Customization: Tailored RF assemblies delivered within 2 week (no MOQ,depends on the stock of coaxial cable and coxial connectors you need).
  • End-to-End Testing: 100% validated for insertion loss, VSWR, phase stability (per MIL-STD-202).
  • Global Compliance: Meet IEC 61196, RoHS, and REACH standards.

Industry Applications 

If you are aware of our Logo,”Three Braches with RF signal symbols”,that means we are main intented in 3 branches(since Custom RF Cable Assemblies is the main cooperation method between us and our clients,we of cource do on demand. especially our raw cable material clients includes many medical cable assembly manufacturers ,we also do medical cable assembly(coaxial) for them. Following are some of our 3 Main branch application:

  • 5G Networks: Deploy low-loss custom coaxial cable assemblies for mmWave base station and backhaul.
  • Defense Systems: Armored RF assemblies ensure reliability in encrypted radar and UAVs.
  • Satellite Payloads: Phase-stable RF coaxial assemblies for LEO/MEO satellite constellations.

Catalog PDF Download

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