The 16 Wire USB 3.2 bulk usb cable wire with a 4.8mm diameter is engineered to provide reliable performance for USB 2.0 and USB 3.2 Gen 2 applications, offering a versatile and durable solution for high-speed data transmission
This 4.8mm USB 3.2 Bulk Cable offers an excellent balance of high-speed data transmission, shielding efficiency, and durability. The use of silver-plated copper and the careful design of the wire structure ensure that the cable delivers optimal performance without the need for active signal amplification, making it ideal for short-to-medium-range applications. Its flexibility and robustness, combined with its shielded design, make this cable suitable for high-performance, high-demand applications where space and durability are key
Technical Specifications of 16-Wire USB 3.2 Bulk Cable
- 8 Coaxial Wires (30AWG): The silver-plated copper conductors ensure superior conductivity and low resistance, providing a solid foundation for high-speed data transmission. These coaxial cables are optimized for the USB 3.2 data path, minimizing signal loss and maintaining a high-quality data stream.
- 1 Unshielded Twisted Pair (UTP) (32AWG): This wire, dedicated to USB 2.0 signals, offers a cost-effective yet reliable solution for backward compatibility. The twisted pair construction reduces noise and crosstalk, enhancing the cable’s overall performance, particularly in environments with less electromagnetic interference.
- 4 Signal Wires (34AWG): These additional signal wires handle high-speed data transfer across the cable, providing supplementary pathways for power and data while maintaining stability. The choice of 34AWG ensures that the wires are fine enough to achieve optimal flexibility without compromising performance.
- 2 Power Wires (24AWG): To support devices with higher power demands, these thicker 24AWG wires provide additional current capacity, making this cable suitable for powering USB devices without risking voltage drop or overheating.
- Braiding Shield: The high-quality braiding shield ensures protection against electromagnetic interference (EMI) and minimizes signal degradation, even in environments where electrical noise is prevalent. This is especially critical in high-frequency applications where preserving signal integrity is paramount.
- Outer Jacket Material: The outer jacket is made of Thermoplastic Elastomer (TPE), a highly durable material that combines flexibility with resistance to wear and tear. TPE also provides environmental protection, making it suitable for harsh conditions without compromising the cable’s flexibility.
Applications
- This USB 3.2 bulk cable is suitable for:
- Custom USB cable assemblies
- Embedded systems
- Industrial cameras
- Medical devices
- Data acquisition systems
- High-speed signal transmission
- USB Type-C pigtail cable projects

Key Feature
- USB 3.2 high-speed transmission
- 16-core structure
- Compact OD 4.8mm
- Flexible cable design
- Customizable conductor and shielding
- Suitable for OEM cable assembly
technical table
| Item | Specification |
|---|---|
| Standard | USB 3.2 |
| Core Count | 16 Wires |
| Outer Diameter | 4.8mm |
| Shielding | Optional |
| Jacket Material | PVC / TPU / TPE |
| Application | Industrial / Medical |
Specification
If you need a slimmer option, check our 3.5mm USB 3.2 bulk cable
What is this USB 3.2 bulk cable used for?
This cable is designed for custom USB cable assemblies, embedded systems, industrial equipment, and medical devices.
Does this cable support USB Type-C assembly?
Yes, it can be used for USB Type-C pigtail cable projects and customized cable assemblies.
Can the shielding structure be customized?
Yes, shielding, conductor material, and jacket materials can all be customized.
Is OEM manufacturing available?
Yes, OEM and custom cable production are supported.
Custom USB Cable Manufacturing Service
We provide custom USB 3.2 cable solutions including:
- Connector customization
- Shielding customization
- Jacket material selection
- Medical-grade cable production
- Small OD cable design
- OEM and ODM manufacturing
