16 Conductor 40 AWG Medical Silicone Cable (Silver-Plated Copper, OD 2.7mm)

16 Conductor 40 AWG Medical Silicone Cable is engineered with ultra-fine, highly stranded silver-plated copper conductors and high-grade FEP insulation, offering exceptional electrical conductivity and ultra-low capacitance. This composite construction makes it the premier choice for medical-grade signal transmission, particularly where space is at a premium and extreme flexibility is required.

As a leading 16 conductor medical cable manufacturer, HiFlexlink provides fully customizable cable solutions. Whether you need to adjust the outer diameter, modify the shielding, or require specific ISO 10993 compliance biocompatibility, our engineering team can custom-tailor the cable structure to meet your exact medical device specifications.

8 pairs 16 conductor 40 awg silicone cable Black
6 wire silicone cable with 2 wire 24AWG and 2 Twisted Pair 28AWG

Designed with an outer diameter (OD) of just 2.7 mm, this high-density 40 awg silicone cable features 8 precision-twisted pairs. Unlike standard USB data cables, these twisted pairs are specifically optimized to minimize crosstalk and electromagnetic interference (EMI) in high-frequency medical environments. The outer jacket is extruded from premium medical-grade silicone rubber, which provides a biocompatible, soft-touch finish that easily withstands repeated autoclave sterilization cycles.

Custom silicone cable is available

Applications in the Medical Field

Due to its micro-diameter and high reliability, this 16 conductor medical cable is widely adopted in advanced healthcare applications:

  • Endoscope Camera Modules: Perfect for minimal invasive surgery video transfer (e.g., laparoscopes, arthroscopes) requiring flawless image data routing. For imaging systems designed around analog coaxial architectures rather than twisted pairs, our hybrid 6 core silicone cable with 2 coaxial wire provides an alternative low-attenuation solution.
  • Ultrasound Probe Assemblies: Delivers clean, low-noise signal transmission from high-frequency ultrasound transducers.
  • Medical Video Transfer Systems: Ensures high-speed, zero-latency video signals for medical cameras and surgical exoscopes.
  • Robotic Surgery Tools: Offers superior flex-life and torsion resistance for multi-axis robotic arms.

Technical FeatureDetailed Specification
Product ClassificationMedical Silicone Cable / Multi-Conductor Cable
Conductor Gauge40 AWG * 16 Cores (8 Twisted Pairs)
Conductor MaterialHigh-Conductivity Stranded Silver-Plated Copper Wire
Insulation MaterialFEP (Fluorinated Ethylene Propylene) for Low Capacitance
Jacket MaterialBlack Medical-Grade Silicone Rubber (Biocompatible)
Outer Diameter (OD)2.7mm ± 0.1mm
Sterilization CompatibilityAutoclave (High-temperature steam), EtO, and Gamma sterilization
Customization OptionsAvailable (Custom color, shielding, shielding braid, and wire counts)

Get a Free Sample & Technical Drawing

Are you developing a new medical endoscope camera or video transfer system? In addition to multi-pair designs, we offer specialized endoscopy handle wire configurations featuring internal micro-coax streams. HiFlexlink offers custom prototyping and OEM manufacturing for high-performance 40 awg silicone cables.

  • OEM/ODM Capabilities: Custom conductor counts, shielding, and hybrid jacket materials.
  • Fast Prototyping: Quick turnaround on custom drawings and specifications.
  • Global Shipping: Reliable logistics for medical device manufacturers worldwide.