Medical 75kV and 90KV x-ray cable Manufacturing and assembly guide

From the beginning-Cable design and extruding to a assembled X-ray cable with plug and socket.Our high-voltage cables are designed to support voltages from 75kV to 100kV and can operate continuously at temperatures up to 75°C.

HiFlexlink has introduced advanced automation into its manufacturing process.

X-ray Cable assembly Steps

3 core X-ray cable structure and specification
3 core X-ray cable structure and specification
core insulation stripping with advanced precise coaxial stripping machine
For stripping the inner and middle insulation layers, we use the latest coaxial rotary stripping machines
For crimping, we use automatic crimping machines equipped with dedicated dies to ensure consistent crimp dimensions
X-ray cable plug sodering
Welding is performed using specialized equipment to guarantee stable welding quality.
dispensing process for X-ray hv cable
In the dispensing process, we’ve adopted the latest automated dispensing machines.
Once the program is entered, the machine applies adhesive with precision, ensuring consistent volume and ratios across every product.
potting and curing process for x-ray high tension cable
To improve efficiency, our potting and curing process uses large-capacity heated ovens to meet production demand

Testing

Electrical testing
we utilize resistance testers, high-voltage testers, and other electrical inspection equipment to ensure every cable meets its design specifications
Real-world condition emulation testing
Real-world condition emulation testing

Installation

Align with the positioning slot​
Align with the positioning slot​
pull in and fix it
pull in and fix it
High voltage cable installation
High voltage cable installation

useful document

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