This 5 Core Medical Silicone Cable (Finished OD 5.7mm) is a highly reliable multi-conductor cable optimized for medical sensor connectivity, surgical electrodes, and patient monitoring devices. For more complex clinical diagnostic arrays that require multi-channel signal clusters and anti-interference protection, upgrading to our high-flex 10 wire shielded silicone cable ensures uncompromised data integrity. Featuring a robust layout of 5 individual 24 Gauge (24 AWG) wires, this cable provides the perfect balance between high current-carrying capacity and exceptional structural flexibility.
Each 24 AWG conductor inside this 5 core silicone cable is insulated with premium FEP (Fluorinated Ethylene Propylene). The choice of FEP insulation delivers superior dielectric strength, low capacitance, and reliable signal integrity, preventing internal short circuits even during rigorous surgical maneuvers. If your application prioritizes maximum tactile limpness and an ultra-soft hand feel over high dielectric shielding, our all-silicone insulated 5 core medical cord provides a highly flexible alternative. The multi-stranded tinned copper core elements are cabled with precise lay-lengths to minimize internal friction and prevent binding under continuous twisting.
The outer jacket is extruded from premium medical-grade silicone rubber (available in standard Black or customized Gray, Shore 60A). This biocompatible, soft-touch jacket is specifically formulated to withstand the harsh sterilization environments of modern hospitals. It is fully rated for repeated autoclave sterilization (high-temperature steam up to 134°C), as well as Ethylene Oxide (EtO) and Gamma radiation sterilization, without outgassing or losing its structural flexibility. As an OEM medical cable manufacturer, HiFlexlink supports full customization, including custom shielding options, biocompatibility documentation, and tailored cable lengths.


Specification
| Specification | Cable Name | Medical Silicone wire | |
|---|---|---|---|
| Cable Specification | 24AWG*5C+filler+SILICONE | ||
| Comply with RoHS ISO10993 | |||
| Items | sub items | Specification | |
| conductor | material | Tinned copper | |
| Structure | 19/0.12TC | ||
| Specification | 24AWG | ||
| O.D. | 0.60mm(About) | ||
| insulation | material | FEP | |
| Cores No. | 5C | ||
| Core wire O.D. | 1.1±0.05mm | ||
| Average thickness | 0.25mm | ||
| Colors | 1.red 2.green 3.black 4.blue 5.white | ||
| Twisted | filler | / | |
| Wrapping material | / | ||
| Cabling | filler | Glass Fiber | |
| combination | 5C+filler | ||
| Wrapping | / | ||
| Jacket | material | SILICONE (Medical Silicone Rubber) | |
| O.D. | 5.7-5.8mm | ||
Need a Custom 5 Core Silicone Cable Solution?
Whether you need a standard black 5 core silicone cable or a highly customized hybrid variation with overall shielding braids for a medical-grade device, HiFlexlink is ready to assist your team.
- Prototyping & Drawings: Fast-turnaround engineering drawings based on your target specifications.
- Flexible Ordering: Scalable production runs tailored for medical device startups and Tier-1 manufacturers.
- Biocompatibility Support: Expert material selection ensuring compliance with surgical tool standards.
