“Welcome to the Ultra Thin Micro Coaxial Cable Specification directory by HiFlexlink. As electronic devices, medical imaging systems, and high-frequency communication modules push the boundaries of miniaturization, the demand for sub-millimeter wiring becomes critical. This technical catalog delivers verified construction parameters and RF metrics for ultra-fine coaxial cables ranging from 40AWG to our flagship 48AWG (with an outer diameter of just 0.17mm).
🔬 Precision Engineering for High-Frequency & Medical Innovation:
Operating at the ultra-fine level (0.1mm–0.3mm) requires exceptional manufacturing tolerance and material purity. Our ultra-thin coaxial series utilizes premium silver-plated copper alloy conductors, paired with ultra-thin wall FPA, PTFE, or LCP insulation. These materials guarantee stable $50\,\Omega$ impedance and minimal transmission loss even at frequencies exceeding 10GHz+. Whether you are developing next-generation medical endoscopes, wearable AR/VR hardware, or 5G/6G millimeter-wave antenna arrays, download our design baselines below or contact our lab to request customized ultra-fine prototyping.”
“A highly reliable baseline for compact electronics: this 40AWG $50\,\Omega$ micro coaxial cable measures just 0.35mm in outer diameter. It balances ease of stripping and termination with excellent shielding, ideal for consumer wearables and smart devices.”
“Featuring premium FPA fluoropolymer insulation, this 40AWG 0.37mm ultra-fine cable provides enhanced thermal stability and dielectric strength, making it perfect for internal wiring in tight industrial control modules.”
“Stepping down to a slimmer profile, this 42AWG 0.32mm FPA insulated coaxial cable reduces structural weight while maintaining a precise $50\,\Omega$ return loss path for high-density multi-coax medical arrays.”
“Breaking into the sub-0.3mm barrier, this 44AWG 0.256mm micro coaxial cable leverages ultra-fine wire-drawing technology. It is highly specified for delicate drone camera gimbals and miniature medical sensors.”
“An advanced high-density layout: this 46AWG 0.214mm ultra-thin cable provides extreme flexibility and a microscopic footprint, custom-designed for space-critical robotic joints and advanced catheter probes.”
“Our flagship micro-engineering marvel: this 48AWG ultra-thin micro coaxial cable achieves an astonishing 0.17mm outer diameter. Built with high-strength silver-plated copper alloy conductors, it represents the absolute pinnacle of line-density and flex-life for next-generation 4K endoscopes and 6G millimeter-wave telemetry.”
🔬 Pushing the Limits of Miniaturization? Let’s Build Your Prototype.
Splicing and terminating cables below 0.3mm requires world-class manufacturing expertise. At HiFlexlink, we don’t just supply bulk wire; we help you solve the toughest spatial and high-frequency constraints.
- Extreme Capabilities: Mass production experience down to 48AWG (0.17mm).
- Advanced Materials: Silver-plated alloys, tinned copper, FPA, PTFE, and custom shield options.
- Sample Evaluation: Technical data evaluation and custom-cut micro cable testing samples available upon request.