Custom Micro Coaxial Cable with Tailored Outer Jacket Thickness
Welcome to our Custom Jacket Micro Coaxial Cable Directory. When off-the-shelf micro coax cannot meet your mechanical or outer diameter (OD) requirements, we offer customized outer jacket thickness—from ultra-thin walls for compact space constraints to extra-thick/rugged jackets for enhanced durability. Browse our non-standard micro coax options below or contact us for bespoke jacket profiles.
Precision Cable Extrusion & Non-Standard Customization Capabilities
As reputable rf coaxial cable manufacturers, we understand that standard off-the-shelf RG cables often fail to satisfy modern engineering requirements. When off-the-shelf wire cannot handle tight space constraints, extreme temperatures, or aggressive mechanical wear, our custom coax manufacturing facility engineers tailor-made solutions from conductor to outer jacket.
| 1. Inner Conductor | 2. Dielectric / Insulation | 3. Shielding / Outer Conductor | 4. Outer Jacket & Armor | 5. Special Features |
| • Silver-Plated Copper • Tinned Copper Wire • Ultra-Fine Stranding | • High-Purity FEP • Temperature-Grade PFA • Low-Dielectric Foamed | • Single Tinned Braid • Double Braid Shielding • Foil + Braid Tape (S1) | • Custom Thickness (Thick/Thin FEP, PUR, PFA) • Stainless Steel Armored Braid | • Flat / Oval Profiles • High Temperature (-55 to +125°C) |
Key Customization Options:
- Custom Outer Jacket Thickness & Materials: Extra-thick jackets for direct burial/industrial drag-chain endurance, or ultra-thin coats for high-density consumer electronics.
- Armored & Ruggedized Protection: Stainless steel or corrugated metal armor built directly over the shielded rf cable core for rodent-proof and crush-resistant outdoor deployments.
- High-Temperature Performance: High-purity FEP and PFA insulation withstand extreme operating conditions from -55°C to +125°C (up to 1000V voltage ratings).
- Impedance & Core Engineering: Tailored 50 ohm rf cable and rf 75 ohm coaxial cable options with silver-plated copper (ST) or tinned copper (TT) conductors.
- Non-Standard Shapes & Hybrid Profiles: Custom flat coax, twinax, and multi-core hybrid wire tailored for specialized space envelopes.
Micro Coaxial Cable Product Portfolio (50 Ohm Standard & Low-Loss Series)
Our core manufacturing strength lies in ultra-fine micro coaxial cables widely integrated into wireless modules, drones, medical equipment, aerospace, and high-density [sma coax cable] assemblies.
Standard & Low-Loss Micro Coaxial Cable Specifications
Below is a breakdown of our high-demand micro coaxial cables extracted from our technical datasheets:
| Cable Model & URL | Outer Diameter | Core Conductor Material | Shielding Type | Attenuation @ 6GHz | Key Application / Features |
|---|---|---|---|---|---|
| HFL-050 50-ST | 0.48 mm | Silver-Plated Copper (7/0.04) | Spiral Tinned Copper (90%) | ≤11.60 dB/m | Ultra-Fine Micro Coax (PFA High Temp) |
| HFL-081 50-S1 | 0.81 mm | Silver-Plated Copper (7/0.05) | Tinned Copper Braid (90%) | ≤9.40 dB/m | Micro Antennas, Compact Modules |
| HFL-083L | 0.83 mm | Silver-Plated Copper (7/0.06) | Cu-Plastic Tape + Braid (100%+90%) | ≤5.80 dB/m | Ultra Low Loss RF Cable (Dual Shield) |
| HFL-113 50-ST | 1.13 mm | Silver-Plated Copper (7/0.08) | Tinned Copper Braid | ≤5.40 dB/m | Industry Standard 1.13 mm coaxial cable |
| HFL-113 50-TT | 1.13 mm | Tinned Copper Wire (7/0.083) | Tinned Copper Braid | ≤5.69 dB/m | Cost-Effective 1.13 mm coax Solution |
| HFL-115L 50-S1 | 1.15 mm | Silver-Plated Copper (7/0.083) | Cu-Plastic Tape + Braid | ≤4.40 dB/m | Low Loss high frequency coaxial cable |
| HFL-132D 50-STT | 1.32 mm | Silver-Plated Copper (7/0.08) | Double Tinned Copper Braid | ≤5.60 dB/m | High-Flex 1.32 mm coaxial cable |
| HFL-137 50-ST/TT | 1.37 mm | Silver / Tinned Copper | Tinned Copper Braid | ≤4.50 dB/m | Standard 1.37 mm coaxial cable |
| HFL-137L-S1 | 1.37 mm | Silver-Plated Copper (7/0.105) | Cu-Plastic Tape + Braid | ≤3.70 dB/m | Premium low loss rf cables @ 6GHz-10GHz |
Specialized Cable Engineering: From Micro Coax to Microwave Rigid Alternatives
1. High Frequency & Microwave Coaxial Solutions
Our rf microwave cables are designed for high-frequency signal integrity up to 10GHz and beyond. By incorporating high-velocity FEP dielectric materials (70% VOP) and precision stranding, our wire maintains consistent phase stability and ultra-low VSWR (≤1.3 @ 0~6GHz).
2. Low-Loss Triple Shielded Construction (S1 Series)
For critical RF applications requiring maximum noise rejection, our S1 series utilizes a Cu-plastic composite tape (100% coverage) combined with a high-density tinned copper braid (90% coverage). This hybrid outer conductor dramatically suppresses cross-talk and yields an ultra low loss rf cable profile—reducing attenuation by up to 30% compared to standard single-braid options.
3. Alternatives to Semi-Rigid Cables
If you are looking for flexible alternatives to 086 semi rigid coaxial cable, our double-braided 1.32 mm coaxial cable (HFL-132D) and 1.37 mm coaxial cable (HFL-137L) offer equivalent shielding efficiency with superior flex-life and a tight minimum static bending radius (4mm to 5mm).
One-Stop OEM/ODM Custom Cable Manufacturing Flow
- Engineering Consultation: Send us your non-standard wire requirements (OD, impedance, temperature limits, or jacket armor).
- Custom Dielectric & Shielding Extrusion: We manufacture bulk wire with precision tolerance control (OD tolerances down to ±0.01mm).
- Rigorous Quality Testing: Every production batch undergoes strict impedance verification 50Ω±2Ω), capacitance testing (98± 4pF/m), and voltage withstand testing (up to 1000V).
- Turnkey Cable Assembly Services: In addition to raw cable extrusion, we work with trusted assembly partners to deliver complete jumper harnesses terminating in sma coax cable, IPEX / MHF, BNC, and N-Type connectors.
Technical Comparison: Single Braid vs. Foil+Braid (Low-Loss) vs. Double Braid
| Feature | Single Braid (ST) | Double Braid (STT) | Foil + Braid (S1) |
| Typical Models | HFL-113 / HFL-137 | HFL-132D | HFL-083L / HFL-137L |
| Shielding Coverage | ~90% | ~98% | 100% Tape + 90% Braid |
| Shielding Effectiveness | >60 dB | >80 dB | >90 dB (Ultra High) |
| Flexibility | Maximum | High | Moderate |
| Recommended Usage | General custom rf cable | High Interference Zone | low loss rf cables |
Frequently Asked Questions (FAQ for Engineers & Buyers)
Can you produce custom non-standard coaxial cables with thick jackets or armored layers?
Yes. As experienced rf coaxial cable manufacturer, we specialize in non-standard cable extrusion. We can customize outer jacket thickness, apply PUR or PFA jacket materials, embed stainless steel armor braid, or produce specialized flat shapes tailored to your exact mechanical specifications.
What is the benefit of using 1.13 mm coax vs 1.37 mm coaxial cable?
The 1.13 mm coax cable offers superior flexibility and smaller bending radius (4mm), making it ideal for compact internal routing in mobile devices. The 1.37 mm coaxial cable provides lower attenuation due to its larger inner conductor, making it the preferred choice for longer RF signal paths requiring a high frequency coaxial cable.
Do you support both 50 Ohm and 75 Ohm impedance designs?
Absolutely. While 50 ohm rf cable is the standard for wireless communications and microwave systems, we also engineer rf 75 ohm coaxial cable for specialized video, broadcast, and telecommunication applications.
What is your Minimum Order Quantity (MOQ) for custom coaxial cable extrusion?
Our standard packing reel is 1,000 meters per spool. For custom non-standard extrusions (special materials or armor), our typical MOQ starts at 1,000 to 3,000 meters. Contact our engineering team for prototype runs.
Contact Our Engineering Team for Custom RF Cable Quotations
Ready to build your custom rf cable or order bulk shielded rf cable spools? Contact our technical sales team today for custom datasheets, free samples, and competitive OEM factory pricing