“Welcome to the Endoscope Camera Cable Specification directory by HiFlexlink. This technical library provides specialized construction parameters for ultra-thin, highly flexible multi-core micro coaxial cables designed for medical video endoscopes (laparoscopes, gastroscopes, colonoscopes) and industrial borescopes.
💡 100% Custom Engineering & Premium Material Standards:
Due to the extreme spatial limitations and proprietary imaging protocols of modern CMOS/CCD sensor chips, endoscope camera cables are strictly custom-engineered rather than off-the-shelf components. To meet the rigorous demands of medical sterilization and high-frequency signal integrity, our internal camera module lines are built exclusively with premium Teflon insulation (FEP/PFA), ensuring ultra-low capacitance 50Ω impedance) and thin-wall durability. For endoscope camera handle assemblies, we support external jacket customization using medical-grade, autoclave-resistant Silicone or biocompatible TPU. Download our standard design baselines below or contact our experts to initialize your custom prototype development.”
“Not sure which gauge fits your endoscopy camera handle? Download our Endoscope Cable Selection Guide. This handbook details how to balance outer diameter limits with signal conductor requirements for various medical imaging chips.”
“Our thinnest configuration: a 3-core micro coaxial cable utilizing ultra-fine 44AWG conductors with a precise 50ohm impedance. Specifically engineered for ultra-slim disposable endoscopes and micro-diameter industrial inspection scopes.”
“This robust 4-core 36AWG cable provides lower conductor resistance for small-scale imaging sensors. It is highly sought after by repair centers for standard veterinary or industrial borescopes requiring extra pulling strength.”
Technical Overview: 5-Core Medical Endoscope Micro Coaxial Cable (0.4mm OD)
This specification sheet details the ultra-fine 5-core micro coaxial cable (2 × 46AWG coax + 3 × 46AWG wire) engineered for high-resolution medical video endoscopes and industrial borescopes.
Key Construction Specifications:
- Conductor: Silver-plated copper (1/0.04 mm construction) for low loss signal transmission.
Technical Overview: 5-Core High-Flexibility Micro Coaxial Cable (0.65mm OD)
This technical specification covers the ultra-compact 5-core micro coaxial camera cable (3 × 42AWG coax + 2 × 42AWG insulated wires) designed for high-resolution medical video endoscopes and industrial borescopes. Engineered for restricted internal routing, it delivers superior signal integrity in a flexible 0.65 mm overall outer diameter.
Key Construction Specifications:
- Structure: 3 micro coaxial cores (42AWG) + 2 control/power wires (42AWG).
- Conductor Material: High-conductivity silver-plated copper alloy (7/0.025 mm stranded construction).
- Insulation & Jacket: Premium PFA insulation (0.175 mm diameter per core) providing high thermal resistance and stable electrical performance.
- Shielding & Drain: Tinned copper alloy wrapping with an integrated 42AWG drain wire for minimal EMI cross-talk.
- Dimensions: Compact cabling outer diameter of 0.50 ± 0.10 mm (Finished cable OD 0.65 mm).
- Primary Applications: Compact CMOS/CCD endoscope camera heads, video laparoscopes, flexible gastroscopes, and sub-millimeter industrial inspection probes.
Technical Overview: 10-Core Hybrid Micro Coaxial & Power Cable (OD 6.0mm)
This technical specification details the robust 10-core hybrid endoscope camera cable designed for high-definition medical video systems and heavy-duty industrial inspection devices. Combining micro coaxial lines for video signal transmission with high-gauge power and control wires, this assembly delivers balanced electrical performance and mechanical strength within a durable 6.0 mm outer diameter.
Key Construction Specifications:
- Core Combination: 10 cores total — 2 × 34AWG micro coaxial lines + 2 × 28AWG power conductors + 6 × 30AWG signal/control wires.
- Conductor Material: Tinned annealed copper conductors for enhanced conductivity and flexibility.
- Primary Applications: 4K/FHD medical video endoscope systems, endoscopic camera control units (CCUs), motorized industrial borescopes, and surgical imaging equipment.
Technical Overview: 10-Core Ultra-Fine Micro Coaxial Cable
This technical specification details a high-density 10-core hybrid endoscope camera cable (incorporating 42AWG micro coax, 42AWG signal conductors, and 36AWG power lines). Designed for compact medical endoscopes and industrial inspection cameras, this flexible assembly balances high-speed video data transfer with low-loss power delivery in a tightly constrained cross-section.
Key Construction Specifications:
Primary Applications: Compact medical endoscopes (gastroscopes, colonoscopes, laparoscopes), surgical camera heads, and sub-millimeter industrial borescopes.
Core Configuration: 10 cores total — 1 × 42AWG micro coaxial line + 3 × 42AWG coaxial/signal lines + 2 × 36AWG power/control conductors.
Conductor Material: Premium silver-plated copper alloy (7/0.025 mm stranded for 42AWG coax; 19/0.03 mm stranded for 36AWG wires) ensuring high conductivity and flex resistance.
Technical Overview: 10-Core Hybrid Micro Coaxial Cable (OD 3.8mm)
This technical specification covers the high-density 10-core hybrid camera cable (incorporating 4 micro coax conductors + 5 insulated wires + 1 power line) engineered for advanced 4K/FHD medical video endoscopes and industrial inspection cameras. Built with premium FEP insulation and robust double-shielding, it provides exceptional video signal transmission and power delivery within a compact 3.8 mm outer profile.
Key Construction Specifications:
- Core Structure: 10 cores total — 4 × 34AWG micro coaxial lines + 3 × 34AWG signal wires + 2 × 34AWG auxiliary wires + 1 × 32AWG power conductor.
- Conductor Material: High-flexibility tinned copper wire conductors (7/0.064 mm stranded for 34AWG; 7/0.08 mm stranded for 32AWG).
10-Core Micro Coaxial Hybrid Cable (OD 4.2mm)
This technical specification details the 10-core multi-functional hybrid endoscope cable (2 × 36AWG micro coax + 2 × 28AWG power conductors + 6 × 32AWG signal wires) designed for high-resolution medical video processing and advanced industrial borescopes. Built with high-dielectric FEP/PVC insulation and a double-shielding assembly, it provides stable video signal transmission and high-current power supply within a flexible 4.2 mm outer diameter.
Key Construction Specifications:
- Core Structure: 10 cores total — 2 × 36AWG micro coaxial lines (50 ohm) + 2 × 28AWG power wires + 6 × 32AWG control/signal conductors.
- Conductor Material: High-flexibility tinned copper conductors (7/0.08 mm stranded for 32AWG; 7/0.127 mm stranded for 28AWG).
Technical Overview: 11-Core High-Precision Hybrid Cable (OD 1.25mm)
This technical specification details an ultra-compact 11-core hybrid endoscope camera cable (3 twisted pairs + 1 micro coax + 4 insulated wires + integrated drain wire) engineered for high-resolution medical video processing and advanced industrial inspection devices. Designed with low-loss PFA insulation and comprehensive dual shielding, it ensures stable signal integrity and minimal EMI interference within a flexible 1.25 mm outer diameter.
Key Construction Specifications:
- Core Structure: 11 cores total — 3 pairs (40AWG) + 1 micro coaxial line (40AWG) + 4 control/signal wires (40AWG) + 1 integrated drain wire.
- Conductor Material: Silver-plated hard copper alloy conductors (7/0.03 mm stranded construction) for high conductivity and flex resistance.
- Primary Applications: Medical video endoscopes (laparoscopes, flexible gastroscopes, colonoscopes), surgical camera heads, and sub-millimeter industrial borescopes.
Technical Overview: 12-Core Multi-Gauge Hybrid Cable (OD 1.5mm)
This technical specification details a highly complex 12-core multi-gauge hybrid endoscope camera cable (incorporating 1 × 42AWG micro coax + 8 × 44AWG signal lines + 3 × 36AWG power wires). Custom-engineered for high-definition medical video endoscopes and advanced surgical imaging heads, this ultra-fine flexible cable balances ultra-fast video data delivery with efficient power supply in a compact 1.5 mm outer diameter.
Key Construction Specifications:
Primary Applications: Medical HD video endoscopes (laparoscopes, gastroscopes, colonoscopes), 4K surgical camera handles, and sub-millimeter industrial borescopes.
Core Structure: 12 cores total — 1 × 42AWG micro coaxial line (for HD video signals) + 2 × 44AWG wires + 6 × 44AWG control wires + 3 × 36AWG power supply conductors.
Conductor Material: High-conductivity silver-plated copper alloy (7/0.025 mm stranded for 42AWG coax; 7/0.02 mm stranded for 44AWG; 7/0.05 mm stranded for 36AWG).
“An upgraded variant featuring a thicker 40AWG coaxial core alongside 11 auxiliary control lines. This layout drastically minimizes video attenuation, making it an ideal replacement part for premium rigid laparoscope video carts.”
“Designed for high-throughput sensor interfaces, this 12-core arrangement features a 38AWG coaxial signaling channel. It provides the robust shielding needed to completely eliminate flicker during surgical video streaming.”
“A heavy-duty 12-core assembly built entirely with 36AWG strands, offering maximum mechanical life and torque transmission for flexible endoscope deflection sections.”
Technical Overview: 12-Core Ultra-Slim Hybrid Cable (OD 0.98mm)
This technical specification covers the high-density 12-core micro coaxial hybrid cable (3 twisted pairs + 1 micro coax + 5 signal wires) engineered for advanced 4K/FHD medical endoscopes and ultra-compact surgical cameras. Custom-designed for severe spatial constraints, it maintains superior signal integrity, low cross-talk, and stable electrical performance within an ultra-slim 0.98 mm outer diameter.
Key Construction Specifications:
- Core Structure: 12 cores total — 3 twisted pairs (40AWG) + 1 micro coaxial line (40AWG) + 5 control/signal wires (40AWG).
- Conductor Material: High-flexibility silver-plated copper alloy (7/0.03 mm stranded construction) for low resistance and high bend longevity.
- Insulation: High-dielectric-strength PFA insulation with thin-wall design for optimal thermal and electrical stability.
- Primary Applications: Medical video endoscopes (laparoscopes, flexible gastroscopes, colonoscopes), surgical camera handles, and sub-millimeter industrial borescopes.
Technical Overview: 14-Core High-Density Hybrid Cable (OD 1.62mm)
This technical specification covers a flagship 14-core high-density hybrid camera cable (1 × 38AWG micro coax + 3 × 36AWG unshielded twisted pairs + 7 × 38AWG insulated wires). Engineered for Full HD / 4K medical imaging sensors and precision endoscopic cameras, this complex assembly balances high-bandwidth video processing with multi-channel control lines in a flexible 1.62 mm outer diameter.
Key Construction Specifications:
- Core Configuration: 14 cores total — 1 × 38AWG micro coax (for video signal) + 3 pairs of 36AWG UTP (for differential data) + 7 × 38AWG signal/power conductors.
- Conductor Material: Silver-plated copper wire (7/0.04 mm stranded construction) providing optimal electrical conductivity and long-term flex resistance.
- Primary Applications: Full HD/4K medical video endoscopes (laparoscopes, gastroscopes, colonoscopes), robotic surgical camera handles, and advanced industrial borescopes.
Technical Overview: 14-Core High-Performance Hybrid Cable (OD 4.0mm)
This technical specification details a robust 14-core high-performance hybrid endoscope camera cable (4 × 34AWG micro coaxial conductors + 4 pairs of 34AWG differential wires + 2 × 34AWG control wires). Designed for high-definition medical video endoscopes and advanced industrial camera handles, this flexible cable balances multi-channel high-speed video transmission with high-density power delivery within a durable 4.0 mm outer diameter.
Key Construction Specifications:
- Core Structure: 14 cores total — 4 × 34AWG micro coaxial lines (50 ohm) + 4 pairs (34AWG) differential data lines + 2 × 34AWG signal/power conductors.
- Conductor Material: High-conductivity silver-plated copper alloy (7/0.06 mm stranded construction) for low signal loss and long-term bend resistance.
- Primary Applications: Medical video laparoscopes, surgical camera head cables for Control Units (CCU), 4K endoscopic imaging, and industrial inspection devices.
Technical Overview: 15-Core Ultra-Compact Hybrid Cable (OD 1.20mm)
This technical specification details a high-density 15-core hybrid endoscope camera cable (2 twisted pairs + 6 signal conductors + 1 micro coax + 4 ultra-fine wires). Custom-engineered for advanced 4K/FHD medical imaging sensors and precision endoscopic camera heads, this multi-functional cable delivers exceptional signal integrity and low cross-talk within an ultra-compact 1.20 mm outer diameter.
Key Construction Specifications:
- Core Structure: 15 cores total — 2 pairs (40AWG) + 6 signal/control wires (40AWG) + 1 micro coaxial line (40AWG) + 4 ultra-fine wires (44AWG).
- Conductor Material: Premium silver-plated copper alloy (7/0.03 mm stranded for 40AWG; 7/0.02 mm stranded for 44AWG) ensuring outstanding flex endurance and electrical conductivity.
- Dimensions: Compact inner cabling diameter of 0.86 mm, with a finished cable outer diameter of 1.20 ± 0.05 mm.
- Primary Applications: Medical video endoscopes (laparoscopes, flexible gastroscopes, colonoscopes), 4K surgical camera handles, and sub-millimeter industrial borescopes.
Technical Overview: 20-Core Multi-Channel Hybrid Cable (OD 6.0mm)
This technical specification covers a heavy-duty 20-core multi-channel hybrid camera cable (4 × 36AWG micro coax + 3 × 36AWG twisted pairs + 10 × 32AWG power/control wires). Designed for high-end 4K/FHD medical imaging systems and complex surgical camera handles, it accommodates high-bandwidth video feed, high-speed differential signal channels, and reliable power distribution inside a robust 6.0 mm outer diameter.
Key Construction Specifications:
- Core Structure: 20 cores total — 4 × 36AWG micro coaxial lines (50 ohm) + 3 pairs of 36AWG twisted wires + 10 × 32AWG insulated conductors.
- Conductor Material: Premium silver-plated copper alloy (7/0.05 mm stranded for 36AWG; 7/0.08 mm stranded for 32AWG) for low loss and superior flexing endurance.
- Primary Applications: Medical video laparoscopes, high-definition camera control unit (CCU) interconnects, robotic surgical systems, and multi-sensor industrial inspection probes.
Technical Overview: 20-Core Heavy-Duty Micro Coaxial Cable (OD 6.0mm)
This technical specification covers a heavy-duty 20-core micro coaxial hybrid camera cable (incorporating 13 × 34AWG micro coax lines + 7 × 30AWG DC/signal conductors). Engineered for ultra-high-definition 4K/8K medical imaging platforms and advanced surgical robotics, this high-density cable combines multi-channel video data throughput with high-power delivery within a robust 6.0 mm outer profile.
Key Construction Specifications:
- Core Structure: 20 cores total — 13 × 34AWG micro coaxial lines (for high-resolution video signals) + 7 × 30AWG power and control conductors.
- Conductor Material: Premium silver-plated copper alloy (7/0.064 mm stranded for 34AWG coax; 7/0.102 mm stranded for 30AWG wire) ensuring outstanding conductivity and long-term bend fatigue resistance.
- Dimensions: Cabling outer diameter of 3.6 mm, yielding a durable finished cable outer diameter of 6.0 mm.
- Primary Applications: 4K/8K medical video endoscopes, surgical camera head cables for Control Units (CCU), robotic surgical imaging systems, and heavy-duty industrial inspection equipment.
🛠️ Sourcing Raw Cables for Endoscope Repair or OEM Design?
Endoscope cables require strict reliability. Whether you are replacing a faulty cable for a flexible gastroscope or designing a next-generation 4K laparoscope, we are here to help.
- Stock Availability: Fast shipping for popular multi-core specifications to support small-batch repair orders.
- Custom Jackets: Bio-compatible, autoclave-resistant, and flexible outer jacket options.
- Free Technical Consultation: Let our engineers evaluate your sensor requirements and match the exact spec sheet.